1-01 WDW Electronic Universal Testing Machine

Product Features: Designed for mechanical tests up to 50 kN, including tension, compression, bending, shear, peeling, and tearing. Different test fixtures can be used to test the mechanical properties of both metallic and non-metallic materials.

PRODUCT DETAILS

Product Function:

For mechanical tests such as tensile, compressive, bending, shear, peeling, and tearing tests with a maximum force below 50kN. By selecting different test fixtures, it can complete the mechanical property testing of metallic and non-metallic materials.

Standards Compliance:

  • GB/T 16491 Electronic Universal Testing Machine
  • GB/T 2611 General Technical Requirements for Testing Machines
  • JJG 139 Tensile, Compressive and Universal Testing Machines
  • JJG 475 Electronic Universal Testing Machines
  • GB/T 228.1 Metallic Materials - Tensile Testing - Part 1: Method of Test at Room Temperature
  • GB/T 232 Metallic Materials - Bending Test Method
  • GB/T 7314 Metallic Materials - Compression Testing at Room Temperature
  • GB/T 1040 Determination of Tensile Properties of Plastics
  • GB/T 1041 Determination of Compressive Properties of Plastics
  • GB/T 9341 Determination of Flexural Properties of Plastics
  • GB/T 529 Vulcanized or Thermoplastic Rubbers - Determination of Tear Strength (Crescent, Angle and Test Pieces)
  • GB/T 528 Vulcanized or Thermoplastic Rubbers - Determination of Tensile Stress-Strain Properties

Product Features:

  • High-strength optical axis fixes the upper crossbeam and worktable, forming a high-rigidity gantry-type frame main machine.
  • Transmission structure consisting of servo motor + reducer + synchronous belt + pulley + precision gapless ball screw, realizing the up and down movement of the crossbeam, and the test process is controlled by measurement and control software.
  • High-precision spoke-type/S-type load cell with a force measurement accuracy of 0.5 class.
  • A variety of complete test fixtures, connected by bolts + simple nut locking, easy to operate.
  • Equipped with extensometer, displacement meter, and large deformation measuring instrument to accurately measure material deformation data.
  • Powerful full-digital closed-loop, multi-channel measurement and control system, with various testing method standards built-in, enabling automatic control of the test process, data can be saved and exported, and can be networked with multiple companies.
  • The bottom of the main machine is designed with Fuma wheels/adjustable feet for easy equipment positioning and later adjustment.
  • Modular electrical control box for easy troubleshooting.
  • Test force overload protection, safety limit protection, overcurrent and overvoltage protection, indicator light for operation status prompt, voice operation prompt, and emergency stop switch designed.

Product Parameters:

No. Parameter Specification
1 Maximum test force 50kN (any option below 50kN)
2 Testing machine class 0.5 class
3 Load measurement range 0.4%~100%FS
4 Relative error of indication ±0.5%
5 Test force resolution 1/±500000FS (constant resolution throughout the range)
6 Deformation measurement range 0.2%~100%
7 Force control rate adjustment range 0.005%~5%FS/S
8 Force control rate accuracy Within ±1% of the set value when the rate < 0.05%FS; within ±0.5% of the set value when the rate ≥ 0.05%FS
9 Deformation rate adjustment range 0.005~5%FS/s
10 Deformation rate control accuracy Within ±1% of the set value when the rate < 0.05%FS/s; within ±0.5% of the set value when the rate ≥ 0.05%FS/s
11 Maximum displacement rate 600mm/min
12 Displacement rate control accuracy Within ±0.2% of the set value
13 Control range for constant force, constant deformation, constant displacement 0.5%~100%FS
14 Control accuracy for constant force, constant deformation, constant displacement Within ±0.5% of the set value when the set value ≥ 10%FS; within ±1% of the set value when the set value < 10%FS
15 Maximum distance between columns 450mm
16 Maximum moving distance of crossbeam 800mm (customizable)
17 Power supply voltage ~220V±10% 50Hz (must be reliably grounded)
18 Machine power 750W
19 Main machine dimensions (LWH) ≈760x450x1800mm
20 Measurement and control cabinet dimensions (LWH) ≈700x600x750mm
21 Main machine weight ≈320kg
22 Control cabinet weight ≈30kg

Product Configuration (Subject to the final order):

Name Content Remarks
Load frame High rigidity (4 columns + 2 lead screws), double space, gantry-type load frame 1 set
Drive system AC servo motor and driver 1 set
Measurement and control system Full-digital closed-loop, multi-channel, multi-functional, easy to operate 1 set
Load cell 50KN, spoke-type 1 piece
Handheld controller Wired, LCD display 1 piece
Tensile fixture body Single handle/double handle (optional), nickel-plated surface, heat-treated 1 set
Jaw Heat-treated, blackened 1 set
Pressure plate 220*220mm, heat-treated, nickel-plated surface 1 set
Measurement and control cabinet Upper and lower layers (can place computer host, fixtures, etc. inside) 1 set
Computer Branded 1 set
Technical data Instruction manual, packing list, certificate of conformity 1 set
Testing machine software Chinese/English version (optional) 1 set

PHOTOS OF FIXTURES (SELECT AS NEEDED) :

Wedge-type Tensile Grip Lateral Extension of Insulation Profiles Longitudinal Shear of Insulation Profiles Compression Platen (for specimen compression strength or equipment calibration)

Design and R&D

The overall design of the universal testing machine includes systematic designs such as the mechanical framework, sensor selection, control system architecture, electrical system, software functions, and the overall appearance of the machine.

 

Host:

The core components of the mainframe, such as the force-bearing frame and the tooling fixtures, are precisely processed through procedures like machining centers, milling, planing, and grinding. Special parts undergo quenching and tempering treatment to ensure that the structural performance of each mainframe meets the design requirements.

 

 

 Component Heat Treatment

 

Sheet Metal Processing:

Sheet metal processing: The sheet metal parts for the testing machine are processed through laser cutting, bending, stamping, welding, grinding, and powder coating procedures.

 

Quality inspection of processed parts:

The quality of each component directly affects the performance of the entire machine. Before use, each component undergoes a series of quality inspection procedures. Usually, its size, tolerance, hardness, surface treatment, etc. are inspected.

 

    

Workshop assembly:

The mainframe components, drive motor, transmission mechanism, sensors, tooling fixtures, sheet metal, etc. are strictly assembled in accordance with the company's assembly procedures, and the corresponding data are archived for easy future reference.

 

Debugging Phase:

Conduct various standard tests, including load accuracy, displacement accuracy, force stability, control precision, and other related calibrations.

 

Machine inspection and file archiving:

Overall equipment inspection: Cleanliness inspection, impact inspection, rust prevention inspection, safety label inspection, completeness of configuration, etc.

File archiving: After the overall equipment inspection is completed, record the equipment number, configuration information of tooling and fixtures, sensor configuration information, equipment parameter settings information, etc. Both paper and electronic versions are archived for easy future reference.

Factory inspection procedures
serial number item explain "√" or "/"
1 Fixture appearance The surface is clean, free of bumps and scratches.  
2 Appearance of the mainframe The entire surface of the machine is clean, the paint finish is free of scratches, and the crossbeam has peeling paint.  
3 Equipment label According to the order (strictly prohibiting any contamination during the pasting process)  
4 Host company logo sticker According to the order (strictly prohibiting any contamination during the pasting process)  
5 Computer monitoring and control cabinet company logo sticker According to the order (strictly prohibiting any contamination during the pasting process)  
6 Workbench rubber pad Placed on the mainframe  
7 Computer control cabinet rubber pad Placed inside the control and measurement cabinet  
8 Data cable label Motor wires, encoder wires, power wires, sensor wires, board card wires, etc.  
9 Data cable winding The board card cables are tangled with the RS232 cables, and the motor cables are tangled with the encoder cables.  
10 Force sensor connector Each S-type sensor is equipped with a connector.  
11 Pin specification and quantity 20KN model: φ12, 3 pieces; with S-type sensor: φ12, 4 pieces  
12 Overall inspection of the box panel fastening screws    
13 Overall inspection of the fastening screws of the distribution box    
14 Cleaning inside of the distribution cabinet and computer cabinet Strictly prohibit any remaining connection terminals or similar items.  
15 Computer and Accessories Configuration Computer, monitor, keyboard, mouse, mouse pad  
16 Appearance of computer accessories    
17 Packing list verification    
18 Attached is the packaging. Pack properly and protect from surface scratches  
19 Computer packaging Clean and undamaged  
20 Mainframe packaging Safety Loading and Unloading Sign  
Inspector (Signature):  
Date:  
Form filling instructions: Mark "√" for "Pass Inspection", mark "√" for "Pass Inspection of Accessories" on the packing list, leave blank if no such item exists, and submit it to the warehouse for filing after self-inspection is completed.

Packaging And Delivery

Product Application

APPLICATION FIELD

Aerospace

Aerospace

Automobile Manufacturing

Automobile Manufacturing

Mechanical Manufacturing

Mechanical Manufacturing

Electronic Components

Electronic Components

Textile Industry

Textile Industry

Wires and Cables

Wires and Cables

CERTIFICATES

Software Registration No.11208041

Software Registration No.11208041

Pressure Testing Machine Embedded System V1.0

Pressure Testing Machine Embedded System V1.0

Soft Registration No.11208039

Soft Registration No.11208039

Constant Temperature and HumiditySystem Control Software V1.0

Constant Temperature and HumiditySystem Control Software V1.0

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FAQ

Q:Does the product have quality inspection before loading?

Q:Does the product have quality inspection before loading?

A: Of course, all our products are strictly quality tested before packing, unqualified products will be destroyed, customers can appoint a third party to inspect the products before loading as well.
A: Of course, all our products are strictly quality tested before packing, unqualified products will be destroyed, customers can appoint a third party to inspect the products before loading as well.
Q:Can l go to your factory to visit?

Q:Can l go to your factory to visit?

A: Of course, we welcome customers from all over the world to visit our factory
A: Of course, we welcome customers from all over the world to visit our factory
Q:How many countries you already exported to?

Q:How many countries you already exported to?

A: We have exported to the United States, Canada, Brazil, Chile, Colombia, Russia, Ukraine, Thailand, Myanmar, Vietnam, India, Kenya, Ghana, Somalia and other African countries. We have rich export experience, we are familiar with different market demands and can help customers avoid a lot of trouble.
A: We have exported to the United States, Canada, Brazil, Chile, Colombia, Russia, Ukraine, Thailand, Myanmar, Vietnam, India, Kenya, Ghana, Somalia and other African countries. We have rich export experience, we are familiar with different market demands and can help customers avoid a lot of trouble.
Q:How long does your delivery time take?

Q:How long does your delivery time take?

A: Generally speaking, our delivery time is within 7-15 days, if the quantity is very large or special circumstances occur, it may be longer.
A: Generally speaking, our delivery time is within 7-15 days, if the quantity is very large or special circumstances occur, it may be longer.
Q:What product information do l need to provide?

Q:What product information do l need to provide?

A: Please provide the grade, width, thickness, surface treatment requirements (if you have any) and the quantity you need to purchase.
A: Please provide the grade, width, thickness, surface treatment requirements (if you have any) and the quantity you need to purchase.
Q: Can we get the some samples? Any charges?

Q: Can we get the some samples? Any charges?

A: Yes,you can get available samples in our stock.Free for real samples,but customers need to pay the freight cost
A: Yes,you can get available samples in our stock.Free for real samples,but customers need to pay the freight cost

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