WDW Coil Coatings Rubber Plastics Universal Testing Machine (Pneumatic Clamping)
Classification :
PRODUCT DETAILS
This program is used for mechanical property testing of non-plate-shaped non-metallic materials such as waterproof membrane, coating, sealant, rubber, plastic, etc. (the main parameters are: tensile property, tear property, maximum peak tensile force, second peak tensile force, elongation at maximum peak, elongation at second peak, seam peel strength, seam tear strength, tensile strength, elongation at break, stress at constant tensile strength, elongation at constant stress, tensile stress at yield point, elongation at yield point, and permanent set at break).
According to the standard:
Standards ASTMA370, ASTME4, ASTME8, ASTME9, ASTM D638, ASTM D882, ASTM D3039,ASTM D3479, ASTM E517,ASTM D695,ASTM D6641, ASTM D3410, ASTM D7791, ASTM D412, ISO6892, ISO527-3, ISO527-4, ISO7438, ISO7500-1, etc.
Product Features:
High-intensity optical axis Fixes the upper crossbeam and work surface to form a highly rigid portal frame
Main unit:
The transmission structure of a servo motor + reducer + synchronous belt + pulley + precision gapless ball screw enables the vertical movement of the beam. The test process is implemented through measurement and control software: High-precision spoke-type/S-type force sensor, force measurement accuracy 0.5;
High-precision spoke-type/S-type force sensor, force measurement accuracy 0.5;
A variety of comprehensive test fixtures with pin connections and simple nut locking for easy operation; Extensometers, displacement gauges, and large Deformation measuring instrument accurately measures material deformation data. Powerful, fully digital, closed-loop, multi-channel measurement and control system, built-in various test method standards, and automatic control of the test process. Data can be saved and exported, and can be connected to multiple networked companies;
Test force overload protection,Safety limit protection, overcurrent and overvoltage protection,Indicator light operation status prompt, voice operation prompt, design emergency stop switch; n>
Pneumatic clamping, adjustable output pressure, easy operation;
Product Specifications:
| 1 | Maximum test force of sensor | Standard 5kN (optional value below 50kN) |
| 2 | Testing machine level | Class 0.5 |
| 3 | Load measurement range | 0.4%-100%FS (Class 0.5) |
| 4 | Relative error of indication | ±0.5% (Class 0.5) |
| 5 | Test force resolution | 1/±500,000 F.S (resolution remains constant throughout the entire range) |
| 6 | Deformation Measurement Range | 0.2%-100% |
| 7 | Force-Control-Rate Adjustment Range | 0.005%-5%FS/S |
| 8 | Force-Control-Rate Control Accuracy | Within ±1% of the set value for rates <0.05%FS; within ±0.5% of the set value for rates >0.05%FS |
| 9 | Deformation Rate Adjustment Range | 0.005-5% FS/s; |
| 10 | Deformation Rate Control Accuracy | When the rate is less than 0.05% FS/s, it is within ±1% of the set value; When the rate is greater than 0.05% FS/s, it is within ±0.5% of the set value; |
| 11 | Maximum Displacement Rate | 600mm/min; |
| 12 | Displacement Rate Control Accuracy | When the rate is less than 0.05% FS/s, it is within ±0.5% of the set value; |
| 13 | Constant force, constant deformation, and constant displacement control range | 0.5%-----100%FS |
| 14 | Constant force, constant deformation, and constant displacement control accuracy | Within ±0.5% of the set value when the set value is ≥10%FS. Within ±1% of the set value when the set value is <10%FS. |
| 15 | Maximum column spacing | 450mm |
| 16 | Crossbeam maximum travel distance | 1100mm |
| 17 | Large Deformation Measurement Range | 10-1000mm |
| 18 | Power Supply | ~220V ±10% 50Hz (Must be reliably grounded) |
| 19 | Motor Power | 750W |
| 20 | Main Unit Dimensions (L*W*H) | 760x450x2100mm |
| 21 | Control Cabinet Dimensions (L*W*H) | 700*600*750mm |
| 22 | Main Unit Weight | 350kg |
| 23 | Control Cabinet Weight | 30kg |
Product Configuration (Subject to final order):
| Name | Content | Remarks |
| Load Frame | High rigidity (4 columns + 2 lead screws), high stability, dual-space, portal load frame | 1 unit |
| Drive system | AC servo speed control motor and driver | 1 set |
| Measurement and control system | Fully digital closed-loop, multi-channel | 1 set |
| Load cell | 5KN, spoke-type | 1 unit |
| Handheld controller | Wired, LCD display | 1 unit |
| Pneumatic Clamp | Clamp body: aluminum profile, clamping piece: 45# steel (heat-treated, nickel-plated), connector: heat-treated | 1 set |
| Air Source | Adjustable Output Pressure | 1 Set |
| Ejector Ripping Clamp | Finely machined, nickel-plated, heat-treated connectors | 1 Set |
| Clamp Base | Finely machined, nickel-plated, heat-treated connectors | 1 Set |
| Jaws | 0-7mm | 1 Set |
| Compression Attachment | 220*220mm, heat-treated, nickel-plated | 1 Set |
| Large Deformation Extensometer | Precision, Rotary, Dual Encoders | 1 set |
| Measurement and Control Cabinet | Two layers (upper and lower) (computer, fixtures, etc. can be placed inside) | 1 unit |
| Computer | Mainstream Brand | 1 unit |
| Technical Data | Instruction Manual, Packing List, Certificate of Conformity | 1 set |
| Testing Machine Software | Chinese/English Version (Optional) | 1 set |
Photos of fixtures (select as needed):
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| Pneumatic grips (sheet specimen tension, adjustable clamping force) | Extensometer (sheet specimen within gauge length elongation test) | Nail bar tearing grip | Pressure plate (Specimen compression strength or equipment calibration) |
Design and R&D
The overall design of the universal testing machine includes systematic designs such as the mechanical framework, sensor selection, control system architecture, electrical system, software functions, and the overall appearance of the machine.
Host:
The core components of the mainframe, such as the force-bearing frame and the tooling fixtures, are precisely processed through procedures like machining centers, milling, planing, and grinding. Special parts undergo quenching and tempering treatment to ensure that the structural performance of each mainframe meets the design requirements.
Component Heat Treatment
Sheet Metal Processing:
Sheet metal processing: The sheet metal parts for the testing machine are processed through laser cutting, bending, stamping, welding, grinding, and powder coating procedures.
Quality inspection of processed parts:
The quality of each component directly affects the performance of the entire machine. Before use, each component undergoes a series of quality inspection procedures. Usually, its size, tolerance, hardness, surface treatment, etc. are inspected.
Workshop assembly:
The mainframe components, drive motor, transmission mechanism, sensors, tooling fixtures, sheet metal, etc. are strictly assembled in accordance with the company's assembly procedures, and the corresponding data are archived for easy future reference.
Debugging Phase:
Conduct various standard tests, including load accuracy, displacement accuracy, force stability, control precision, and other related calibrations.
Machine inspection and file archiving:
Overall equipment inspection: Cleanliness inspection, impact inspection, rust prevention inspection, safety label inspection, completeness of configuration, etc.
File archiving: After the overall equipment inspection is completed, record the equipment number, configuration information of tooling and fixtures, sensor configuration information, equipment parameter settings information, etc. Both paper and electronic versions are archived for easy future reference.
| Factory inspection procedures | |||
| serial number | item | explain | "√" or "/" |
| 1 | Fixture appearance | The surface is clean, free of bumps and scratches. | |
| 2 | Appearance of the mainframe | The entire surface of the machine is clean, the paint finish is free of scratches, and the crossbeam has peeling paint. | |
| 3 | Equipment label | According to the order (strictly prohibiting any contamination during the pasting process) | |
| 4 | Host company logo sticker | According to the order (strictly prohibiting any contamination during the pasting process) | |
| 5 | Computer monitoring and control cabinet company logo sticker | According to the order (strictly prohibiting any contamination during the pasting process) | |
| 6 | Workbench rubber pad | Placed on the mainframe | |
| 7 | Computer control cabinet rubber pad | Placed inside the control and measurement cabinet | |
| 8 | Data cable label | Motor wires, encoder wires, power wires, sensor wires, board card wires, etc. | |
| 9 | Data cable winding | The board card cables are tangled with the RS232 cables, and the motor cables are tangled with the encoder cables. | |
| 10 | Force sensor connector | Each S-type sensor is equipped with a connector. | |
| 11 | Pin specification and quantity | 20KN model: φ12, 3 pieces; with S-type sensor: φ12, 4 pieces | |
| 12 | Overall inspection of the box panel fastening screws | ||
| 13 | Overall inspection of the fastening screws of the distribution box | ||
| 14 | Cleaning inside of the distribution cabinet and computer cabinet | Strictly prohibit any remaining connection terminals or similar items. | |
| 15 | Computer and Accessories Configuration | Computer, monitor, keyboard, mouse, mouse pad | |
| 16 | Appearance of computer accessories | ||
| 17 | Packing list verification | ||
| 18 | Attached is the packaging. | Pack properly and protect from surface scratches | |
| 19 | Computer packaging | Clean and undamaged | |
| 20 | Mainframe packaging | Safety Loading and Unloading Sign | |
| Inspector (Signature): | |||
| Date： | |||
| Form filling instructions: Mark "√" for "Pass Inspection", mark "√" for "Pass Inspection of Accessories" on the packing list, leave blank if no such item exists, and submit it to the warehouse for filing after self-inspection is completed. | |||
Packaging And Delivery
Product Application
APPLICATION FIELD
Aerospace
Automobile Manufacturing
Mechanical Manufacturing
Electronic Components
Textile Industry
Wires and Cables
CERTIFICATES
Software Registration No.11208041
Pressure Testing Machine Embedded System V1.0
Soft Registration No.11208039
Constant Temperature and HumiditySystem Control Software V1.0
A Kind of Door andWindow Performance Testing Equipment
A Concrete lmpermeability Test Device
A Temperature and Humidity Control Device
A Hydraulic Universal Testing Machine
FAQ
Q:Does the product have quality inspection before loading?
Q:Can l go to your factory to visit?
Q:How many countries you already exported to?
Q:How long does your delivery time take?
Q:What product information do l need to provide?
Q: Can we get the some samples? Any charges?
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Zhongnan Industrial Smart City, 858 Zidong Avenue, Tianqiao District, Jinan City, Shandong Province
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